PLC Semi Automatic Bread Production Line Assembly Trolley Loader Unloader

Commercial Assembly Production Line Bakery Equipment Semi-Automatic Bread Production Line

This is a custom-made turnkey project designed for making various types of  bread.With regard to the client´s need, type of the production and the selected equipment we are capable to supply these lines as semi-automated and but also as fully automated.

Trolley loader 

After dough preparation and make-up line, the baking pan with dough pieces are fed into trolley automatically  by using a auto trolley loader for people push them to a static proving room.

Trolley unloader 

After proofing, the pan goes down from trolley via auto trolley un-loader and infeed to oven. 

Tunnel oven 

Function:
The function of the baking oven is fully automatic from spreading batter on the plates through until baked wafer sheets come out of the oven.
Baking is even and produces good quality wafer sheets for next procedure.
In PLC there is PID controller which is used for controlling the temperature of the baking plates
automatically .
The collection of required signal of PID is supplied by infrared sensor .
The oven status display and the data reset are supplied by a touch screen, all motor have the
starting current protection and thermal overload protection.

Needle Depanner/suction depanner/ flip-over depanner/push-bar depanner ( optional)

After baking, the suction depanner/needle depanner/flip –over depanner will take the products out from moulds. The baked products are cooled by spiral cooler and the empty pans return through the pan cooling tunnel to the dough positioning and panning machine. And enter into next cycle.

1. The Needle Depanner is designed for products that need extra care or with fillings inside, where vacuum depanner is not applicable.

2. The pans are positioned under depanner with the help of sensors and cylinder clamps. By means of pick and place, the needles are pushed into the products then move onto the cooling belt where the products are released gently.

Cooling conveyor

1. PLC systems can monitor faults and showing alarm information in English according to the customer’s requirement. It has an open communication interface for the internet and is free to connect with other controlled systems and computer systems.

2. Incorporated the design of Europe and Japan into our equipment. Maximum reduce the cost of labor and realize real automation.

3. According to the workshop area and the requirement of manufacturing to perfectly design the size and structure.